Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

RIIOGD209A Mapping and Delivery Guide
Operate and maintain ancillary equipment

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency RIIOGD209A - Operate and maintain ancillary equipment
Description This unit covers the operation and maintenance of ancillary equipment in the drilling industry. It includes planning and preparing for operating and maintaining ancillary equipment, maintaining pumps, operating, maintaining and repairing gate valves associated with the mud system, and operating and maintaining chemical mixing pumps and equipment. Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit is appropriate for those working in an operational role at worksites within:Drilling
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites Not applicable. Not applicable.
Competency Field Refer to Unit Sector(s).
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Plan and prepare for operating and maintaining ancillary equipment
  • Access, interpret and apply compliance documentation relevant to the work activity
  • Obtain, confirm and apply work instructions for the allocated task
  • Identify, manage and report all potential hazards in compliance with statutory requirements
  • Resolve coordination requirements with others at the site prior to commencing and during work activities and ensure briefings/handover details are read/passed on
  • Confirm availability and status of necessary permits to work in accordance with operational and legislative requirements
  • Confirm availability of necessary third party utilities
       
Element: Maintain pumps
  • Inspect lubrication, brake cooling and oil flushing pumps for leaks or abnormal operation
  • Lubricate pumps
  • Replace packing in centrifugal pumps
       
Element: Operate, maintain and repair gate valves associated with mud system
  • Identify, locate and apply personal protective equipment
  • Align, open and close valves in accordance with operating procedures
  • Lubricate valve stems as required
  • Identify defective parts in valves and replace
       
Element: Operate and maintain chemical mixing pumps and equipment
  • Identify faults or potential faults and report immediately
  • Identify, record and/or report requirement for repair or maintenance
  • Perform equipment checks regularly and efficiently as prescribed in the operator's manual
  • Line up valves properly
  • Engage mixing and transfer pumps
  • Lubricate valves, mixing pumps and transfer pumps
  • Replace defective or malfunctioning parts and valves on pumps
  • Clean and inspect mixing hopper and mixing area
  • Isolate equipment as required
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:

knowledge of the requirements, procedures and instructions for operating and maintaining ancillary equipment

implementation of requirements, procedures and techniques for the safe, effective and efficient completion of ancillary equipment operation and maintenance

working with others to undertake and complete the operation and maintenance of ancillary equipment that meets all of the required outcomes

consistent timely completion of ancillary equipment operation and maintenance that safely, effectively and efficiently meets the required outcomes

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.

Assessment of this competency requires typical resources normally used in a resources and infrastructure sector environment. Selection and use of resources for particular worksites may differ due to the site circumstances.

The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.

Aboriginal people and other people from a non English speaking background may have second language issues.

Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.

Method of assessment

This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:

written and/or oral assessment of the candidate's required knowledge

observed, documented and/or first hand testimonial evidence of the candidate's:

implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes

consistent achievement of required outcomes

first hand testimonial evidence of the candidate's:

working with others to undertake and complete the operation and maintenance of ancillary equipment

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Specific skills are required to achieve the Performance Criteria of this unit, particularly for its application in the various circumstances in which this unit may be used. This includes the ability to carry out the following, as required to operate and maintain ancillary equipment:

apply legislative, organisation and site requirements and procedures for operating and maintaining ancillary equipment

recognise and report equipment malfunction or failure

supervise and train subordinates to provided standards

work as directed by driller timely and efficiently

maintain pumps in pump room

align, open and close valves as appropriate

use safety equipment, including fire protection, First Aid and vessel entry equipment

lubricate valve stems

replace defective parts in valves

operate and maintain chemical mixing pumps and equipment

clean and inspect mixing hopper and mixing area

isolate and look out equipment as required

Required knowledge

Specific knowledge is required to achieve the Performance Criteria of this unit, particularly for its application in the various circumstances in which this unit may be used. This includes knowledge of the following, as required to operate and maintain ancillary equipment:

mud system ancillary equipment

company and statutory safety guidelines, procedures and practices

safe operating procedures when operating equipment

rig maintenance

normal drilling operations

use of communication methods, including:

2-way radio

intercom

telephone

oral instruction

written instruction

hand signals

telephone

public address system

weather conditions, including:

day/night

storm/lightning

hot/cold

wet/dry

non-routine drilling operations

discharge types and characteristics, including liquids, gases and solids

material characteristics, including flammable, toxic, corrosive and explosive

man management/rig management

company maintenance system

permit to work system

equipment isolation procedures

specialised hand tools

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Relevant compliance documentation may include:

legislative, organisational and site requirements and procedures

manufacturer's guidelines and specifications

Australian standards

code of practice

Employment and workplace relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

safe working practices

Work instructions may come from briefings, handovers, plans and work orders and may be written or verbal, formal or informal and may include:

nature and scope of tasks

specifications

quality of finished works

achieved targets

operational conditions

obtaining of required permits

site layout

out of bounds areas

worksite inspection requirements

lighting conditions

plant of equipment defects

coordination requirements or issues

contamination control requirements

environmental control requirements

barricade and signage requirements

Hazards may include:

working in proximity to drilling rig

Statutory requirements may include:

OHS

duty of care

environment

(PSLA) Petroleum Submerged Lands Act (where relevant)

petroleum regulations

Coordination requirements may include:

other equipment operators

maintenance personnel

supervisors

site personnel

Briefing/handover details may include:

task specific information

pre-tour safety meeting

location of potential hazards

task specific - Job Safety Analysis (JSA)

supervision of floor crew

pump equipment maintenance

safety briefing/induction

weekly safety meetings

agreed procedures may include:

company

facility

client

toolbox

permit to work

Personal protective equipment may include:

eye protection

hearing protection

gloves

footwear

hard hats

respirators

Record may include recording:

service and maintenance details

replacement parts

Equipment may include:

mixing pumps

change pumps

desander

desilter

centrifuges

degaser

piping

valves

agitators

caustic mixing system

mud guns

mixing hoppers

shearing devices

(PVT) system

pit volume totaliser

lubrication pumps

bolt material system

chemical handling system

dust/fuel extraction system

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Access, interpret and apply compliance documentation relevant to the work activity 
Obtain, confirm and apply work instructions for the allocated task 
Identify, manage and report all potential hazards in compliance with statutory requirements 
Resolve coordination requirements with others at the site prior to commencing and during work activities and ensure briefings/handover details are read/passed on 
Confirm availability and status of necessary permits to work in accordance with operational and legislative requirements 
Confirm availability of necessary third party utilities 
Inspect lubrication, brake cooling and oil flushing pumps for leaks or abnormal operation 
Lubricate pumps 
Replace packing in centrifugal pumps 
Identify, locate and apply personal protective equipment 
Align, open and close valves in accordance with operating procedures 
Lubricate valve stems as required 
Identify defective parts in valves and replace 
Identify faults or potential faults and report immediately 
Identify, record and/or report requirement for repair or maintenance 
Perform equipment checks regularly and efficiently as prescribed in the operator's manual 
Line up valves properly 
Engage mixing and transfer pumps 
Lubricate valves, mixing pumps and transfer pumps 
Replace defective or malfunctioning parts and valves on pumps 
Clean and inspect mixing hopper and mixing area 
Isolate equipment as required 

Forms

Assessment Cover Sheet

RIIOGD209A - Operate and maintain ancillary equipment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIIOGD209A - Operate and maintain ancillary equipment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: